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NKMZ 40V6M/40V6MD
Universal Mobile Mast
НКМЗ 40В6М/40В6МД Универсальная Передвижная Вышка Technical Report APA-TR-2009-0504 |
| by
Dr Carlo Kopp, SMAIAA, MIEEE, PEng May 2009 Text, Line Art © 2009 Carlo Kopp |
![]() ![]() A deployed S-300PS / SA-10B battery
showing the 5N63S Flap Lid B and 5N66 Clam Shell A deployed on 40V6M 24
metre masts. Note the MAZ-7910 radar vehicle with the antenna head
removed (Russian internet image).
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BackgroundThe 40V6M/MD family of mobile
mast systems is a ubiquitous feature of the Russian air defence
landscape, used with more different radar types than any other design.
The 40V6M/MD has no known equivalents in the West, and represents a
uniquely Soviet approach to standardising the deployment of radar
equipment. While the headlong drive to high mobility shoot-and-scoot radar and missile
systems has seen the 40V6M/MD decline in popularity with many clients,
this mast design remains on offer in catalogues and brochures for most
of the latest
Russian radar designs, be they with mechanically steered antennas or
phased arrays.
The first known application of the 40V6M series was as part of the early S-300PT / SA-10 Grumble A semi-mobile Surface to Air Missile system, employed to elevate the 5N63 Flap Lid engagement radar, the 36D6/ST-68U/UM Tin Shield acquisition radar, and the 5N66/5N66M Clam Shell FMCW low altitude acquisition radar. The stated motives behind the development and deployment of the 40V6M/MD masts were to provide acceptable low altitude coverage footprint for the S-300PT system, tasked with intercepting low flying nuclear armed Strategic Air Command B-52G/H, FB-111A bombers, and the AGM-86B ACLM and MGM-109G GLCM cruise missiles, all of which were considered terminal threats to the Rodina. The severity of the threat justified the considerable expense in developing a complex high payload mast system, suitable for deployment in often complex terrain, and in often highly adverse climatic and weather conditions. A particular problem the Soviets faced during this period was the diverse geography of the Soviet Union and its Warsaw Pact client states. Terrain varied widely, from flat central Asian steppes, tundra and taiga, to hilly and often mountainous terrain in European Russia, Central Europe, the Caucasus, the Urals, and the foothills of the Himalayas. Where elevated terrain was available, sites for placing S-300PT battery radars would be abundant. Many areas of European Russia and Siberia are heavily forested with tall conifer and deciduous trees, presenting an additional problem with achieving good antenna elevation above terrain. ![]() Physics mostly do not favour
low altitude radar propagation. The curvature of the earth is a primary
consideration, as it limits geometrical line of sight to targets.
Refraction, the byproduct of decreasing atmospheric density with
increasing altitude, favours propagation by "bending" the ray path over
horizon, but this effect only becomes significant at tens of nautical
miles of range to a target, or greater.
Elevating a radar antenna by using a mast will directly increase the useful range against a low altitude target. It also aids in detection of high flying targets at much longer ranges, by reducing the necessary depression angle of the antenna boresight required to see such targets. Development of 40V6 family of masts started during the 1970s, with the design entering production around 1980. The design and manufacture was performed by the NKMZ (Novokramatorsky Mashinostroitelny Zavod - http://www.nkmz.com/) in the Ukraine, best known for the design and manufacture of space launch vehicle gantries and associated support equipment. Key design personnel were given in 1985 Soviet government awards for their technical achievement on the 40V6 project. A key design imperative was stability of the design under high wind loading and near miss nuclear attacks. Ukrainian sources claim that a simulated nuclear blast overpressure wave failed to topple the 40V6M, only causing one of the supports to lift off the ground, with the mast returning to its stable position. No summary figures for the total number of 40V6M/MD systems built have ever been disclosed, but a number in the hundreds is supportable, as one or more masts were deployed with each S-300PT battery, and the mast was also supplied with standalone Tin Shield and Clam Shell installations. In 2004, following the breakdown in relations between Russia and the Ukraine, NKMZ ceased manufacturing products for the Russian military-industrial complex. As the 40V6M/MD remains on offer as part of Russian supplied radar and SAM system packages, including new build S-300PMU2 Favorit systems, it is likely that warehoused units and/or refurbished former Russian stocks are being supplied. ![]() An ST-68UM Tin Shield deployed on a 40V6M mast. This uncommon perspective of the system is revealing, insofar as it shows the use of the mast to position the radar phase centre above the treetops, in typical Russian rural forested terrain. The image also shows clearly the splayed out supports, the Tin Shield equipment van, and the MAZ-537 tractor (Russian internet image). |
40V6M/MD Universal Mobile Mast DesignThe 40V6M/MD is a large item of equipment, by any measure, this being a consequence of the need to elevate radar antenna head subsytems often massing 10 tonnes or more, and withstand wind speeds of ~60 knots [30 m/s] during operation, and ~100 knots [50 m/s] when erected but not operating the radar.Two configurations are most commonly used, these being the shorter 78 ft 40V6M and taller 127 ft 40V6MD. The cited mast heights in Russian literature are 24 metres and 40 metres, respectively, and actually refer to the elevation of the antenna phase centre when mounted on the mast, rather than the physical height of the antenna. ![]() Detail
of the base of the 40V6M mast system, showing the splayed out supports.
Both the 40V6M and 40V6MD use a rigid base support frame built as a semi-trailer, which mounts the elevating mast. The system is deployed by first positioning the trailer, decoupling the tractor, swinging out the supports and locking them into position, then attaching the radar head, and then finally elevating the mast and locking it into position. The cited deployment time is usually ~1 hr for this configuration. The 40V6MD is more complicated in deployment, as the upper segment has to be positioned by a separate crane before the radar head can be attached. The cited deployment time is usually ~2 hr for this configuration. In Russian service the 40V6M base mast system semi-trailer is usually towed by the legacy MAZ-537 65 tonne payload 8 x 8 tow tractor, developed during the 1960s as a tank transporter and artillery tractor, but also widely used for transporting ballistic missiles. Any 65-70 tonne class tank transporter tow tractor with a compatible coupling could be used. The 40V6MD upper segment is carried by a modified 5T58 missile transporter semi-trailer, also built by NKMZ, and usually towed by a 6 x 6 KrAZ-260 tractor. The latter is often used to transport antenna heads (e.g. 76N6 Clam Shell) and other associated equipment. In mobility terms, the 40V6M/MD system cannot compete with the now defacto standard 5 minute shoot-and-scoot configurations, but this must be weighed against the increased coverage the mast system provides. The ability to relocate a mast equipped radar in 1-2 hours provides sufficient mobility to defeat the targeting cycle of most cruise missiles. Given the new doctrine of actively defending sites using SPAAGs and point defence SAMs, a 1-2 hour redeployment cycle may well be sufficient to achieve good survivability in combat. For the forseeable future the 40V6M/MD will provide a unique advantage to users of Russian radar and SAM systems. 40V6M/MD Details![]() 40V6M mast system stowed during road
transit, towed by the legacy MAZ-537 tractor. The design has excellent
road mobility but the 1-2 hr deployment and stow time does not qualify
it
as a 'shoot and scoot' system. Below the MAZ-537, which despite its age
still remains widely used. It was designed as a heavy artillery tow
tractor but later used to tow ballistic missile transporters and other
large payloads.
![]() ![]() ![]() Above/below: a 40V6M mast towed by a MAZ-537, in difficulty. These images show the antenna head mounting, and the main pivots for the mast and supports (Vestnik PVO). ![]() ![]() A 40V6M mast system being transported by flatbed rail car (Russian internet image). ![]() The deployment of the 76N6 Clam
Shell requires that the splayed supports be deployed before the mast is
hydraulically elevated. This image gives a good measure of the size of
this radar (upper). Slovakian Army S-300PMU battery elevating a 76N6
Clam Shell. Note the progressive tilt of the antenna assembly during
elevation (lower - Slovakian MoD image).
![]() ![]() Background
- a 76N6 Clam Shell on the 40V6M mast almost fully elevated. The
foreground image is a 5P85TE1 TEL.
![]() Erecting the extended height 40V6MD mast
arrangement requires the use of an 80 tonne crane, the KT-80 on a
MAZ-7916 is most often used for this purpose. The 40V6MD requires three
semitrailers for movement.
![]() A derelict 40V6M mast system in stowed configuration, above tow tractor end, below antenna head end. Note the cable ducting leading up the mast to the antenna head (Russian internet images). ![]() |
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Also see D.K. Barton's Design of the S-300P and S-300V SAM Systems [Click for more ...] Almaz S-300P/PT/PS/PMU/PMU1/PMU2 / S-400 SAM System Technical Analysis [Click for more ...] Almaz 5P85 Series Transporter Erector Launcher Technical Analysis [Click for more ...] SAM
System Index - [Click for more...]
SAM System Mobility - Air Defence System Vehicles [Click for more ...] SAM System Integration - Air Defence Command Posts [Click for more ...] SAM System Passive Targeting - Emitter Locating Systems [Click for more ...] SAM System Counter VLO Capabilities [Click for more ...] SAM System Multimedia - Rosoboronexport Footage [Click for more ...] |
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Systems Employing the 40V6M/MD Mobile Mast System |
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LEMZ 5N66/5N66M/76N6E Clam Shell FMCW Acquisition Radar
Above/below: 76N6 Clam Shell with 78 ft 40V6M
mast for improved low altitude coverage.
![]() The LEMZ
76N6
Clam Shell 2D FMCW acquisition radar is used to support the Flap Lid or
Tomb Stone SA-10/20
fire control radar, and is specifically designed to acquire and track
low flying cruise missiles and terrain following aircraft. The unit
depicted is
deployed on the 127 ft 40V6MD extended height elevating mast.
![]() ![]() Greek Cypriot S-300PMU1 battery. In the
foreground the stowed 30N6E1 Tomb Stone (Flap Lid), in the background
the deployed 76N6 Clam Shell with 40V6M mast.
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5N59/36D6/ST-68U/UM Tin Shield Acquisition Radar
The
36D6/ST-68U
Tin Shield is the most common medium/high altitude acquistion radar
employed with older S-300PT/PS/PM/PMU batteries. It is sometimes
deployed on
the 40V6M mast.
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Almaz 5N63/30N6/30N6E/E1/E2 Flap Lid / Tomb Stone Engagement
Radars
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LEMZ 96L6E Cheese Board Acquisition Radar![]() |
VNIIRT 67N6E Gamma DE AESA Acquisition Radar![]() |
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Technical Report APA-TR-2009-0504 |
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