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Last
Updated: Mon Jul 7 11:57:52 UTC 2008
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Pigs
Forever?
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Australian Aviation, July though October, 2001
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by
Dr Carlo Kopp
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2001, 2005 Carlo Kopp |
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Preamble - May 2005
'Pigs Forever?' is a tongue in cheek title
adopted in 2001 for this four part public issues paper, produced to
provide an accessible document explaining some of the rationale and
assumptions underpinning the 'Evolved F-111' package of unsolicited
industry proposals submitted at that time to the Department of Defence.
By its nature, it excludes the deeper engineering detail of the formal
proposals, the design tradeoff studies, and focuses on
summarising
material.
This summary is thus
based on proprietary information that was provided to the Department of
Defence in 2001 and 2002 under the publicly declared confidentiality
undertaking for both solicited and unsolicited proposals.
Proprietary information was also provided to key Industry members
around
the same time under confidentiality agreements.
The materials
underpinning the 'Evolved F-111 Option' were and remain proprietary.
Summary material released into the public domain did not and does not
constitute release of the 'Evolved F-111 Option' papers as public
documents.
Many of those who
were recipients of the various proposals that make up the 'Evolved
F-111
Option' remain in the Department and are therefore bound by the
Department's policy with respect to the use of proprietary information,
including attribution of the origins and ownership of such information.
Readers might
observe that virtually all of the predictions in this paper concerning
the region and developments in the fighter market, predictions which
predate the JSF decision by almost 12 months, have since materialised.
With ongoing and
rapid capability growth across the region, no end in sight to
difficulties with the JSF, and the F/A-22A now in full rate production,
the Evolved F-111 force structure model presented in 2001, using
F/A-22As and F-111s enhanced by Australian industry, now represents the
lower risk, lower cost and higher capability solution for the future
RAAF force structure.
The currently
planned for 'big five', the RAAF's first ever 'capstone' project,
includes high risk / high cost / low payoff F/A-18A upgrades intended
to
- but unable to - plug the emerging strike capability gap, and a future
combat fleet wholly comprising battlefield interdiction optimised JSFs.
Carlo Kopp and Peter Goon
May 2005 |
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Part 1 F-111 Life of Type
Victory will
smile upon those who anticipate changes in the character of war, not
upon those who wait to adapt themselves after changes occur.
Gen.
Giulio Douhet
The new White Paper reaffirms the position of the F-111 as one of the
RAAF's most valuable combat assets, performing long range maritime and
land strike, and other roles such as all weather heavy/precision close
air support. The currently projected life of the aircraft is until
2015-2020, when a replacement is tentatively planned.
There is no doubt that the
versatile F-111 is a central pillar of the new denial strategy, to
use
Prof Paul Dibb's terminology. It would be tasked in wartime with
destroying opposing airbases, aircraft on the ground, ports, ships in
port and in transit and other high value military targets, if necessary
at very long ranges. Indeed, the long overdue and arguably underfunded
commitment for boom equipped tankers will be central to the
implementation of this strategy.
The current government viewpoint
is that of eventually replacing the aircraft, with no firm commitment
as
to the preferred way of doing it, but with manned aircraft
provisionally
budgeted for.
With the role of the F-111
elevated in relative importance, against previous strategic doctrine,
it
is worth exploring some of the important issues which are likely to
arise in coming years.
Roles, Missions and Replacing
the Pig
The replacement of the F-111 is
likely to be a tough decision for the RAAF, in the post 2010 period.
There is no available equivalent in payload radius performance and
aerodynamic design optimisation for trucking bombs. The two candidates
arguably best suited to replacing the F/A-18A, i.e. the F-15E and F-22,
both fall below the combat radius of the F-111 even if they are much
better than all other air superiority and multirole fighters in the
market. Whilst it is true that new weapons such as the Small Smart Bomb
(SSB) loaded with high energy explosives like AFX-757, rather than
established Tritonal and PBXN-109 compositions, would do much to offset
the loss in delivered explosive tonnage, there will always be
situations
were tonnage is desirable.
Good examples of tonnage
intensive tasks are close air support against entrenched troops, a
role
in which the B-52 excels, obliteration of large area targets such as
clustered runways and taxiways, or revetments, attacks on vehicle parks
and saturation strikes with anti-shipping or land attack cruise
missiles. Not surprisingly, many of these niche strike roles are
allocated to the B-52 and B-1B by the USAF. At this the RAAF would use
the F-111 for all of these tasks. It is worth considering that an F-111
loaded with 24 x Mk.82 500 lb bombs delivers about 30% of the tonnage
of
a B-52G/H.
For the USAF, tonnage is not a
priority for strike fighters, since the heavy bomber force will carry
the weight, pun intended. For the RAAF, tonnage may well matter if the
full role spectrum is to be covered completely.
Numerous proposals have been
floated in recent years for the F-111 replacement. These vary from the
esoteric, such as UCAVs and widebody launched cruise missiles, to the
conventional, such as F/A-18E/Fs, Typhoons or F-15Es, to advanced
multirole fighters such as the F-22 and JSF. If a new manned aircraft
is
to be the eventual outcome, then an evolved F-22E would probably be
the best fit given current alternatives, since it is the largest
multirole fighter in the market. Whether this is the case in 2015-2020
still remains to be seen, however the most likely outcome is that the
USAF will further evolve the strike capable baseline F-22A into an
F-15E
replacement (i.e. F-22E), the F-15E and F/A-18E/F will go out of
production if the JSF proceeds on track, and the Europeans will opt out
of the role completely shifting to costly cruise missiles which make
for
the perfect Euro-porkbarrel.
In terms of the roles and
missions to be performed, the F-111 covers what is clearly a very broad
spectrum. Some of these tasks will be demanding in terms of aircraft
survivability, as they involve penetrating maritime or land based
defences to destroy high value targets, but not particularly demanding
in payload. Others, such as cruise missile delivery, close air support
or regional battlefield air interdiction would involve unopposed
operations in sanitised airspace, and payload/range or delivery tonnage
would be a clear priority over survivability.
Survivability is however the
ultimate constraint in this game, and that will determine the point in
time when the F-111 becomes operationally non-viable, even if it
remains
systems-wise supportable and structurally sound.
Here is however where the issue
does become more complex. When the F-111 was designed, during the early
sixties, it was optimised as a single penetrator, an aircraft
designed
to penetrate deep into hostile airspace individually, without escorts
and evade fighters and surface air defences using high speed
persistence, onboard jammers and terrain masking. The much larger B-1A
was designed around the very same model, indeed it used various avionic
items designed for the F-111. Until the deployment of the S-300P/PMU
(SA-10/20) and S-300V (SA-12) family of SAMs, the A-50 AWACS and the
look-down/shoot-down capable Su-27P and MiG-29 fighters, the F-111 was
unstoppable by any Soviet IADS. The pulse Doppler radar technology in
these AWACS, missile and fighter radars has however eroded the
survivability of the unescorted F-111. This is not to say that it is an
easy target, if well flown it can still be difficult to engage and
destroy. However, in sustained air campaigns any loss rate above 0.5%
per sortie will rapidly cause cumulative force size reduction and is
not
acceptable unless you are fighting World War III with nuclear weapons.
The USAF dealt with this erosion
of the F-111's technological advantage in several ways. The F-117A
Nighthawk assumed the TAC single penetrator role, while the F-111 was
escorted by the EF-111A tacjammer, F-4G Weasel SAM killer and the F-15C
air superiority fighter, and supported by E-3 AWACS. The latter package
was used to great effect in Desert Storm, with no F-111E/F lost in
combat. The price to be paid is diminished economy, since many escorts
must be assigned to every bomber package which drives operational costs
up significantly.
When we argue about the
diminishing survivability of the F-111 in the developing regional air
defence environment, we do so with the implicit assumption that the
F-111 will be flown as a single penetrator into air defences
comprising Su-27SK, Su-30MK, MiG-29, A-50 AWACS, SA-10/20 and SA-12.
This is largely since the F/A-18A without a lot of tanker support
simply
cannot match the combat radius of the F-111, and is marginally
competitive against the Su-27/30 even with advanced missiles.

The new look RAAF force
structure will include Wedgetail AWACS, better tankers (although the
adequacy of numbers vs size is yet to be determined), and ultimately a
replacement for the F/A-18A, thereby introducing many of the strike
package elements the USAF used to stretch the F-111, and now uses to
support the B-52 and B-1B.
The B-1B is of particular
interest, insofar as it is not unlike the F-111 an aircraft designed
originally for low level single penetration. Flying into the Serbian
IADS, the B-1B was always supported by an escort package.
The big question for the RAAF,
given the White Paper strike capability goal, is how to address the
strike capability in the longer term. The options are in a sense not
that complex, given available technology. Either the RAAF opts for a
conventional fighter, and thus remains with the strike packaging
technique required to get an F-111 or other conventional aircraft
through defences, or it opts for a stealthy single penetrator such as
the F-22 and gains the economies resulting from the absence of escort
fighters. The latter solution is attractive in many respects, insofar
as
the F-22 is a multirole aircraft capable of air superiority and air
defence tasks, and with supersonic cruise capability has at least twice
the productivity of its predecessor, the F-15C/E. Of the types we can
expect to see in production post 2010, the F-22 is by far the best fit
for an F-111 replacement, by virtue of size and performance alone.
The difficult issue will be
selling the F-22 to our political leadership of the day who will no
doubt miss the point, as have many US politicians, that stealth and
supercruise provide tremendous operational economies and amount to
force multipliers in their own right. The short term bottom line is
always an imperative in this game, since few politicians have the grit
to make long term investments.
The likely consequence of this
that even should the RAAF choose to run with the F-22 as its AIR 6000
choice, it may be very difficult to get enough aircraft to fill the
whole force structure. What happens then? A different type will be
required to fill out the numbers, and more than likely this type will
end up mostly tasked with dropping bombs or flying defensive CAPs in
situations where the high survivability and agility of the F-22 are not
a key imperative.
The JSF is arguably a natural
candidate for this task, but it is smaller than the F-22 and has
somewhat shorter radius, due to its much smaller size. This means that
it is not an optimal F-111 replacement, especially in the strategically
vital long range maritime and land strike roles. With the very likely
need to carry external fuel tanks to meet diversion ranges at extended
radii, its advantage in having true stealth is largely nullified unless
tanks are discarded on almost every such sortie.
Are there other alternatives? It
is unlikely that any teen series fighter will be in production post
2015-2020, possibly the F/A-18E/F/G may if difficulties arise with the
USN JSF. The Eurocanards probably will be, but they are a best in a
similar weight and radius class to the JSF, and lack genuine stealth
and
sustained fast supercruise. The unfortunate reality is that the F-111
will be hard to replace wholly since its uniquely large payload radius
is not popular in this day and age of multirole fighters, designed
around short term budgetary pressures rather than operational longevity
and usefulness in sustained combat.
F-111 Fleet Airframe Life
What are the other alternatives?
Cruise missiles lack sustainability in combat, indeed even the US has
never managed a sustained cruise missile bombardment, and also
flexibility for widely ranging and rapidly changing roles,
characteristic of manned aircraft. UCAVs may grow into the JSF class
role, but currently discussed alternatives tend to be centred in the
300-600 NMI radius class. Make the UCAV big enough to bomb at a 1,000
NMI+ radius and it becomes almost as big and expensive as any other
1,000 NMI radius combat aircraft.
A big question worth asking is
whether the retirement of the F-111 in 2015-2020 is inevitable, or
whether the aircraft can be stretched any further. There are no show
stoppers in avionics and systems - robust and affordable technology
upgrade paths exist for all core avionic items, by repackaging
off-the-shelf systems and equipment used in a range of current
multirole
fighters. The AUP WSSF/WSBU development environment at Amberley
provides
a very capable integration facility which can be exploited for this
purpose. Engine replacement is also feasible, albeit much more
expensive
than avionics.
The big show stopper is of
course fatigue life and corrosion, and unless proven otherwise, these
may be what ultimately forces the F-111 into retirement. Given the
current DSTO effort to establish the life of the airframe, we should
know the answer within the next 2-4 years. The DSTO AMRL F-111 Sole
Operator Program aims to thoroughly investigate the structural
integrity of the F-111 airframe and the long term supportability of the
TF30-P-108/109 engine.
To gain a better grasp of the
problems to be dealt with, DSTO will test an ex-RAAF F-111 wing for
40,000 hrs or until it breaks, and an ex-USAF F-111 fuselage. These
will
then be torn down for inspection, using state of the art analysis tools
and techniques, to isolate and identify cracks, corrosion and other
aging damage. Since the aircraft uses large numbers of load bearing
honeycomb sandwich panels, these will be subjected to non-destructive
and destructive analysis to determine what degradation effects may
arise, such as adhesive debonding and corrosion. The feasibility of
replacing honeycomb with carbon-fibre or similar composite panels will
be investigated.
Of major concern will be the
D6AC
high tensile steel components, which have a long history of cracking
due
to the properties of the steel. D6AC is typically used for airliner
undercarriage components. Wing pivot fittings, fuselage longerons,
centre carry through box splice plates, tail booms and the all
important
centre fuselage carry through box, which mounts the wing pivots, are
made from D6AC steel. The centre carry through boxes on operational
F-111s have already been modified with stress relieving composite
patches in known load bearing hot spots.
DSTO's effort also includes the
further development of a detailed finite element analysis software
model, based on an LMTAS model, in order to accurately predict the
stress seen in the structure as a result of flight loads. In turn this
is intended to be used to optimise the shape of particular structural
components to extend their useful life until 2020 if possible.
Typically
such shape optimisation involves identifying stress hot spots in the
component and removing or adding material to eliminate these and thus
reduce or eliminate the potential for fatigue cracking. The intent is
to
demonstrate these modifications with the full scale testing of a USAF
wing.
Other problem issues also need
to
be explored. One is the troublesome area of integral wing and
especially
fuselage fuel tank seals, which degrade and cause the aircraft to leak
fuel. The established technique for dealing with this, the
deseal-reseal process is labour intensive, time consuming and uses
hazardous solvents. It must be periodically repeated as the replacement
sealant typically degrades over time. A robust and permanent fix would
much reduce the long term support costs of the airframe.
At this point in time it is
premature to speculate upon the final outcome of the SOP project. It
will have pivotal implications for the long term future of the RAAF
F-111 fleet, especially in terms of how much it would cost to rebuild
the airframe for significantly longer life, and how much greater that
life may be. The SOP analysis will also provide important insights into
the feasibility of exploiting the large pool of structural components
in
the mothballed USAF F-111 fleet, or the scale of any effort to replace
fatigued and corroding components with newly manufactured replacements.
Pigs Post-2020?
Let us however speculate on the
choices which may exist should fatigue and corrosion life extension be
performed to allow the aircraft to survive well beyond 2020. Is it
worth
keeping the F-111 in service beyond that date, and thus deferring the
replacement and freeing up funds for a bigger/better F/A-18A
replacement
in larger numbers?
The central issue then becomes
the cost of structural and corrosion life extension of the F-111. This
would involve the replacement or modification of key structural
components, load bearing skin components and other components
experiencing corrosion or fatigue damage effects. Costs could vary
considerably with what proportion of the existing airframe must be
replaced, and over what timescale this must be done.
The big questions which follow
are supportability and survivability. Both are difficult to answer
completely at this time, given the timescales involved, but some
reasonable conclusions can be drawn.
For comparison, let us consider
the 1999 USAF White Paper on Long Range Bombers which deals with the
B-52, B-1B and B-2A fleets. The B-1B is of course the relevant case
study, since it most closely resembles the F-111 in aerodynamics and
systems and is the closest in age, given initial operational capability
dates. The B-1B fleet is about a decade younger than the RAAF F-111
fleet in operational use, the B-52 about 1.5 decades older.
Current usage rates and known
structural fatigue limits on the B-1B place its retirement date
currently at 2038, given a likely replacement of lower wing skins.
Given
an introduction date around 1985, this yields an operational life of 53
years. Current plans for the aircraft include a phased array radar
upgrade using APG-68 technology, jammer/EW upgrades, towed decoys,
JTIDS
datalink, cockpit upgrade and a likely series of other upgrades to
replace unsupportable hardware such as computers, displays and other
avionics. Radar absorbent materials are also under consideration. In
the
longer term, engine support may also become an issue.
These upgrades are being pursued
even though the aircraft is generally not survivable without escorts,
since its B-52 class payload radius performance is extremely difficult
to replace. In a sense this is not unlike the problem faced by the RAAF
with the F-111 over the longer term. Strategic bombers are hard to
replace with anything other than another strategic bomber.
Let us apply a similar argument
to the F-111, assuming fatigue and corrosion life can be dealt with.
Introduced around 1975, a 50+ year system life yields a retirement date
somewhere between 2025 and 2030, or up to 15 years beyond the currently
planned phase out commencement. Aligning the F-111 retirement with the
intended B-1B retirement aligns radar, weapons and countermeasures
technology bases, and escort tactics, all of which will need to be
supported by the USAF until then.
Should the opportunity exist to
exploit the pool of around 295 USAF F-111 airframes collecting dust in
the boneyard, then one alternative would be to acquire a package of 35
or more retired late model USAF airframes, and as the fatigue life
expires on our existing fleet, progressively transplant engines,
systems, wiring, plumbing and other components across to stripped and
relifed structural spare airframes, thus rebuilding these into whatever
is the then current F-111C/G systems and propulsion configuration.
Providing that judicious choices
are made in spare airframes, and components mixed and matched
accordingly (F-111G/FB-111A wing tip extensions and higher weight
undercarriage, F-111D/E/F fuselages and stabilators, etc), then a
hybrid
airframe very close to the existing F-111C would be feasible.
However, this is all contingent
upon whether the USAF airframes or portions thereof can be effectively
reused. At this stage it is unclear what their long term storage life
will be, especially due to corrosion effects upon the various materials
used, even in boneyard storage. The DSTO SOP will no doubt shed light
upon this. It is certainly something worth careful investigation given
the potential payoff.
To apply a contrived argument,
let us speculate that each of the USAF airframes can provide at least
15
years of structural life. With almost 300 aircraft, this yields around
4500 airframe-years of life, or 128 years for a 35 aircraft fleet!
Reality will almost certainly be much more mundane.
Do other alternatives exist to
the exploitation of USAF stocks? One choice is the manufacture of new
or
the remanufacture or modification to as new condition of wings, wing
pivot fittings, centre carry through boxes and other primary and
secondary structural components with known fatigue and/or corrosion
problems. Honeycomb panels which cover most of the fuselage and
stabilators would be replaced with new carbon fibre composite panels.
Given enough knowledge of where problems arise, it may well be feasible
to bring an F-111 airframe to the fatigue and corrosion condition, in
flight critical components, of a new airframe. Moreover, should such
knowledge be exploited to re-engineer such components for greater
durability, the resulting rebuild could yield a better fatigue and
corrosion life than the original airframe. Consider the implications of
replacing all honeycomb panels with composite panels which do not
experience the same degradation effects as Aluminium alloys.
As noted, the big question is
that of the cost of such a structural rebuild, which could be of the
order of the cost of building a new fighter airframe if very extensive
work is required. Given the unsuitability of most current production
alternative fighters for the F-111's widely varied roles, a cost which
is similar to that of a new build airframe (less propulsion and
systems)
may well be justifiable, especially if it yields an additional airframe
life of another 25-30 years, or the expected life of a new conventional
fighter. The avionics and propulsion of any new fighter will, once
deployed, follow the same life cycle
Given the choice of spending
similar resources on an aerodynamically marginally or indeed ill-suited
new build non-stealthy multirole fighter airframe, or on a rebuild of
an
aerodynamically optimal used F-111 airframe, both to yield a similar
number of years of operating life, which is the better choice to make,
assuming the cost of the new systems and new propulsion is about the
same for both? The inevitable conclusion is that an F-111 rebuild to
zero airframe fatigue and corrosion time could cost as much as a new
build F-15E, F/A-18E or EF-2000 airframe and still amount to a good
deal, in terms of bang per buck.
If the F-111 can be operated
survivably, via systems / propulsion upgrades and capable fighter
escorts such as the F-22, then the only barrier to the aircraft's
longevity will be the life of the existing airframes and what
additional
life can be extracted from structural modifications, USAF component
stock reuse strategies or structural rebuilds with newly manufactured
components.
Part 2 will explore F-111
avionic
upgrade issues in the context of more recently available technologies,
and further expansion of the F-111's role.

The tanker
supported F-111C/G is the centrepiece of the new regional denial
strategy defined in the White Paper, allowing Australia to project
firepower against any hostile assets or bases which might threaten
Australian interests within a wide radius of Australia. Of all
currently operational combat aircraft, it returns the largest payoff in
capability from an infusion of F-22/JSF generation technology, such as
powerplants and internally carried munitions, as it has an internal
bomb
bay, more than twice the internal fuel capacity of most current types
and a variable geometry wing. Significant life extension will depend
critically upon the fatigue and corrosion life of the airframe, and the
costs of airframe repair or rebuilding for service beyond 2015-2020,
both of which remain to be fully determined at this time.

Current USAF
planning sees the B-52H, introduced almost a decade before the F-111,
in
front line operational service until 2030. While the aircraft has poor
survivability under the best of conditions, its exceptional payload
range capability and the high cost of replacement will see it used in
future combat situations, defended by fighters.

The Boeing
B-1B is in concept much like a large F-111 with 4 engines, and early
prototypes and development aircraft were equipped with the same radar
package and other avionic components as the F-111. This aircraft will
remain in service until around 2040, since like the B-52H its payload
radius performance is considered very expensive to replace. The current
expectation is that ongoing structural rebuilds, especially to the
wings, and avionic upgrades will keep the aircraft viable over this
period. Like the B-52, the B-1B is always escorted in combat.

The
Northrop B-2A Spirit is the only highly survivable strategic bomber
currently in operational service. It derives its survivability from
stealth techniques which reduce its radar and heat signatures to the
point where it is almost impossible to detect, track or engage. Despite
this, given the small fleet size and potential for a loss causing
political embarrassment, the USAF frequently supports the B-2A with
EA-6B tacjammer escorts and F-15C fighter escorts. Future USAF planning
sees a kick down the front door expeditionary force comprising 48 x
F-22 and 12 x B-2A being formed, where the F-22s are used to sanitise
airspace for the B-2 force (USAF).
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The reality is that without stealth and
supersonic cruise, the F-111 or any other conventional fighter will
require fighter and frequently support jammer escort to penetrate
airspace defended by modern SAMs, AWACS and fighters, or it must be
committed to shooting standoff or cruise missiles from outside the
defensive perimeter.
Accepting
this caveat and the reduced economies of strike packaging, and assuming
that F-111 airframe fatigue/corrosion life will be extended, then the
remaining life extension issues boil down to the supportability of
propulsion and systems, and survivability when escorted.
Avionic Issues
Supportability
dictates the progressive replacement of obsoleted
components with current production technology components where these
can
be adapted. At this time the RAAF is in an excellent position to pursue
such a strategy, since the digital AUP system can be migrated over time
on to newer computer technology (refer AGM-142 upgrade in this issue's
WSBU feature), and it is the most expensive part of the system to
replace. The key long term system support problems then become the
radar, steamgauge cockpit and the engines. The latter especially once
the F-14A is wholly retired later in the decade. The White Paper
mandates the replacement of the F-111 electronic warfare package, the
most likely candidates being the highly capable DSTO/BAeA ALR-2002A to
replace the ALR-62 RHAWS, and an new technology internal jammer to
replace the ALQ-94/137 DECM.
The
reality of the modern world is that most fighter aircraft built today
will have a service life of decades. Over that time about the only item
of the aircraft which will remain original will be the basic airframe,
since every other component will be obsoleted and replaced at some
point
during the life of the aircraft, and some components may be replaced
more than once, depending upon the rate of obsolescence. To assume
therefore that any aircraft's avionic suite can remain supportable, let
alone viable, after 10-15 years of life is at best a layman's fantasy.
The same is largely true of engines, although the rate of replacement
will be more modest. To plan on anything else is foolish. Whether
components are replaced in block upgrades, or continuous incremental
upgrades, the reality remains - continuous evolution of systems to
maintain supportability and capability is now a fact of life which
cannot be escaped. Therefore the best adaptation strategy is to
architect aircraft systems for such evolution, and build the support
and
funding models around this reality.
The popular
argument that an aircraft must be common to a large operator such as
the USAF is now irrelevant. The F-111 is now unique to the ADF and
this
should be accepted as a starting point in how we view the F-111's
future. The RAN's Collins class submarines are also a uniquely
Australian asset and we never hear complaints about their uniqueness,
indeed it is frequently touted as a virtue since it forces the
maintenance of a domestic engineering capability to support and evolve
the fleet. The same argument must now be applied to the F-111 fleet -
those in the defence and treasury bureaucracies who may think otherwise
are missing the point completely. Indeed, application of the
traditional
commonality argument to the F-111 yields only one answer - replace
unique components such as radar, mission avionics and engines with
types
common to large volume production fighters such as the F-16C/B60,
F/A-18E, F-22 and JSF.
Australia
has already made most of the upfront investment required for further
F-111 avionic integration during the AUP program, by establishing the
WSSF software development and integration facility at RAAF Amberley.
The
AUP is often criticised over its cost by uninformed observers, who
typically fail to realise that the WSSF was the single costliest
component of the AUP project. It is a long term investment which should
be exploited to the fullest, and using it for follow-on avionic
upgrades
and ongoing design maintenance amounts to no more than sensibly
recouping the initial investment (refer WSBU article).
As detailed
in the 4 part F-111 upgrade series (AA 10/98-1/99) over two years ago,
the replacement of the attack radar and terrain following radar with a
combined TFR/multimode active array radar (AESA - Active Electronically
Steered Array) adapted from the F-16/B60 APG-80 (APG-68 Agile Beam
Radar) or later F/A-18E/F APG-79 (APG-73 RUG III) is not only feasible,
but relatively straightforward to perform. It would offer an
unprecedented reliability and support cost improvement over the
existing
package (array MTBFs around 10,000 hrs), as well as addressing the
capability, performance and signature limitations of the existing and
now technologically obsolete sixties technology base radar package.
The cost of
such radars in baseline configuration, excluding TFR function and
integration costs, is of the order of USD 2M per unit. Therefore a
fleet
of 34 aircraft would incur a basic cost of USD 70M for radar retrofit,
and further costs for integration and qualification in the F-111. Such
costs are of the order of the flyaway costs of one to three complete
new
build conventional fighters, which is not significant against the
capability gains for a fleet of 34 F-111s.
It is worth
pointing out that the technical difficulty in producing a software
emulation of the terrain following modes in the APQ-171 TFR is a tiny
fraction of that experienced when the original APQ-110 TFR was
developed
during the sixties. In effect the proven functions of the existing TFR
are replicated in software on a fully digital phased array. The wheel
is
not being re-invented, but rather re-implemented. A clever design would
in fact reuse the existing, proven and highly reliable digital terrain
following computers. Therefore the fears of some in Canberra that a
radar upgrade amounts to a rerun of the APQ-110 saga are wholly
misplaced.
Centimetric
Band High Power Jamming
One
function
which is planned for the AESA in the F-22 and JSF, and very likely to
also migrate down into the F/A-18E/F and F-16C/B60, is the use of the
AESA radar as high power, highly directional centimetric band jammer.
This is possible for two reasons, the first being the superior
bandwidth
of such antennas, the second being the ability to timeshare the radar
modes and thus waveforms and beams. A jamming waveform pointed at a
threat radar becomes just another digitally commanded waveform and beam
to the AESA.
The
centimetric band is important since it is mostly used for fighter air
intercept radars, newer SAM engagement radars, and missile seekers.
Much
effort was expended by the US over the last decade to field a hi-band
jamming capability in the EF-111A, this capability later migrated into
the EA-6B Prowler and its hoped for F/A-18G replacement. The latter
is
intended to be equipped with the AN/APG-79 AESA, with a jamming
capability.
While a
centimetric band high power jamming capability will not provide the
ability to disrupt long range wide area surveillance radars, it will
provide its users with a Prowler-like capability to disrupt in-band
interceptors and long range high altitude SAMs. Since the AESA will
typically produce ten times more peak power than an onboard DECM
trackbreaking jammer, it will provide significantly better capability
against forward quarter threats operating within the bandwidth of the
AESA. This will be particularly valuable in situations where the
aircraft is attacking from medium to high altitudes, where large SAMs
and fighters are the only serious threats.
A multimode
AESA radar on the F-111 provides a platform for this very useful growth
capability.
The F-111 Missileer
Modern
multimode AESA radars in this category are all capable of targeting the
radar guided AIM-120 AMRAAM. This raises other interesting
possibilities. While a radar of this aperture size is not the best
choice for running down and killing cruise missiles over water, the
tremendous endurance and payload of the F-111 does open up the
possibility of using the aircraft in yet another role, as a long range
interceptor to kill Bears, Backfires, Badgers and cruise missiles over
the Indian ocean and Timor Sea. In this respect, putting a phased array
on the F-111 and wiring it for AMRAAM would resurrect the original aims
of the US SOR-183 requirement, for a USAF long range F-111 interceptor
and the US Navy F-111B interceptor (see diagram), the latter a bomber
and cruise missile killer.
If the
aircraft is to receive a new radar package, then the cost of
integrating
the AMRAAM is incremental, and mostly in adapting existing software,
replacing LAU-7 launchers with LAU-128/A, wiring and doing clearance
tests. Given that the impending obsolescence of the AIM-9L/M will
almost
certainly force the RAAF to integrate the new AIM-132 ASRAAM common to
the F/A-18A HUG, which uses an AIM-120 AMRAAM digital umbilical
interface and LAU-128/A, integration may boil down to software tweaks
and clearance testing alone. If the AMRAAM is integrated, there is
later
growth potential for follow-on ramjet missiles such as the FMRAAM or
ramjet AMRAAM derivatives.
One could,
however, do much better by adding an internal or semiconformal weapon
bay pallete, which could be fitted or removed at depot level like a
Pave
Tack cradle or EF-111A jammer pallete. The pallete would carry
semi-recessed missiles in the manner of the F-4/F-14/Tornado AIM-7/120
installation, or internal missiles like an F-22. With the pallete and
dual or triple rail launchers and four swivel pylons, the payload of
possibly up to 12 AAMs is in the required league for cruise missile
hunting. This may well be the only viable stop-gap measure until the
F/A-18A is replaced with a fighter better suited to this demanding
role,
such as the F-22.
An internal
weapon bay pallete would be particularly useful in this respect, since
it can be used for additional auxiliary fuel carriage while still
providing enough space for launcher hardware, e.g. modified LAU-92 or
LAU-142. An efficient strategy would be to exploit mounting points for
the Pave Tack cradle, and design the pallete from NC machined
components
as an integral fuel tank, with sealed internal cavities and channels
into which the required launcher hardware, plumbing and wiring is
mounted. Paper fit checks clearly show space for three and possibly up
to four AIM-120C.
The end
product is a long range / long endurance interceptor with around 37,000
lb of internal fuel. With 3-4 internal or semiconformal AMRAAMs and a
clean wing, an operating radius well in excess of 1,000 NMI would be
feasible, without aerial refuelling. Arguably an unbeatable deterrent
to
regional Tu-22 Backfire, Tu-142 Bear and Tu-16/H-6 Badger operators,
and
a useful interceptor against the numerous regional lower tier strike
aircraft like the MiG-19/J-6 Farmer, J-8-II, MiG-23BM Flogger, Jaguar,
Il-28/H-5 Beagle and Q-5, as well as tankers and transports.
A
particular point in favour of having a missileer capability in the
F-111 fleet is that a favourite game played in times of crisis or
tensions is the systematic baiting of opposing air defences by long
range aircraft. The conventional response of launching air superiority
fighters and supporting tankers can quickly result in massive
expenditures in fuel, flying hours and airframe time to fend off
repeated challenges. An F-111 configured as a missileer has the
operating radius to cover such profiles very comfortably, with no need
for tanker support, therefore largely defeating the purpose of
baiting
flight operations.
An F-111
configured as a missileer is not a substitute for an air superiority
fighter, such as the F/A-18A HUG or its eventual replacement, and never
can be such since it is not competitive in agility against top end air
superiority fighters such as the Su-27/30. Any expectations to the
effect that a missileer F-111 fully solves the air defence problem in
the deep north are illusory at best. However, it does offer a means of
reducing demands upon scarce tanker resources, and provides significant
force multiplication by freeing the air superiority fighters from long
endurance or long range bomber/cruise missile defence patrols, allowing
them to be used offensively or for escorting other F-111s on bomb
trucking or maritime sorties.
In a sense
an F-111 missileer would be a re-run of the historically proven
strategy of using heavy fighters to kill bombers, and more agile air
superiority fighters to kill their escorts. Unlike historical examples,
the F-111 missileer becomes a bomber again simply by retasking and
loading a different weapons mix.
Installation
of a new technology phased array radar in concert with currently
planned avionic upgrades would complete the digitisation of the core
avionic systems in the F-111, pushing the reliability and
supportability
of the F-111's avionic suite in to the category of the best current new
build fighter aircraft.
Parts 3 and
4 will explore the technical, tactical and strategic implications of
fitting current technology engines to the F-111.

Flexible
targeting of the planned new generation standoff munitions for
the F-111, the AGM-142E SOW, the AGM-184 JASSM and especially the
JDAM-ER glidebomb (if introduced), will require a much better radar
than
the sixties technology APQ-169 series. Indeed the existing radar
package
was designed to be supportable until 2010, and is likely to become more
expensive to support over time given its mechanically steered antenna
package. Even given the projected 2015-2020 retirement, a good case can
be made for a modern phased array to replace the existing radar
package,
and should further life extension be viable it would become a
necessity.
Depicted is a notional active array multimode radar installation
supplanting both the TFR and attack radar. It would provide a
replacement for existing capabilities and growth capacity for
centimetric band jamming [Editor's Note 2005: The current antenna
shroud
used on the F/A-18E/F APG-79 AESA
installation is based on the same scattering geometry as this model,
which predates it.] (Author).

One
of the important facilities which could be gained by replacing the
existing APQ-169/171 radar package with an off-the-shelf active phased
array is the ability to target the AIM-120 AMRAAM. This is a standard
facility built into in the F-16/B60's APG-80 radar. Since the LAU-128/A
launchers and the wiring changes required to fully support the RAAF's
new AIM-132 ASRAAM on the F-111 would be largely common to the AMRAAM,
integrating this BVR missile would involve primarily incorporation of
existing software into the F-111 OFPs and clearance testing of the
missiles. A removable weapon bay pallete/fuel tank package could
increase the missile payload by up to 4 rounds (Author).

The
F-111B was the Navy side of the TFX equation, a heavy interceptor
devised to counter the then emerging Soviet force of cruise missile
firing long range bombers, typified by the Tu-22M Backfire series. In
many respects the F-111B was the ideal aircraft for this role, with
excellent loiter performance by virtue of its variable geometry wing
and
34,000 lb of internal fuel, high supersonic dash speed, and the ability
to carry a large payload of long range air-air missiles. Unfortunately,
it was too large and heavy for carrier operations, and ill suited to
close combat with nimble little MiGs, both factors which led to the
demise of the aircraft. A little known aspect of the USAF requirement
for the F-111 was a long range intercept role, which was never realised
due to limitations in the radar technology of the period (USN).

Recent reports indicate that India will
soon deploy the Tu-22M-3 Backfire, armed with the potent Mach 2+ 200
NMI
range Kh-22M/AS-4 Kitchen cruise missile, while it is completing a
major
upgrade to the Port Blair runway in the Andamans. China has to date not
responded publicly, but given its recent disagreement with the US over
the EP-3C Aries collision and subsequent US arms sale to Taiwan, the
odds of a Chinese Backfire buy look increasingly stronger with time.
The
superb combat radius of the Backfire allows its users to project force
from forward bases such as Port Blair or Hainan-Dao directly in to
Australian airspace. The speed and persistence of a Backfire armed with
supersonic cruise missiles dictate early interception, a task for which
the small F/A-18A is not well suited. An F-111 with a phased array and
AIM-120 AMRAAM would plug this capability gap until the F/A-18A
replacement is deployed post 2012 (Author).
|
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Part 3 F-111S - Supercruising the Pig
Significant structural life
extension of the F-111 beyond 2020 is very likely to be viable. Planned
and proposed avionic upgrades, encompassing radar, computers, cockpit
and electronic warfare systems used in current production combat
aircraft, would not only reduce support costs dramatically, but also
create opportunities for a further expansion of the aircraft's role to
encompass long range and long endurance intercept of bombers and cruise
missiles. Equipped with a phased array and radar guided missiles, such
an F-111 would resurrect the planned capabilities originally defined in
the 1959 SOR-183 specification, for a USAF long range F-111 interceptor
and USN F-111B CV based interceptor. This would plug a serious near
term
gap in RAAF long range bomber intercept capabilities.
This leads us to what is perhaps
the pivotal issue in any long term strategy for F-111 retention. This
issue is the choice of a possible replacement powerplant.
Supercruising the Pig
The issue of engine replacement
is no less interesting than radar replacement (discussed in last
month's
issue). Current planning envisages the use of the TF30-P-108/109 until
the intended 2015-2020 retirement date. The cheapest near term
alternative is to fit a late model GE F110 engine, e.g. the
F110-GE-132,
essentially common to late build F-16s, by using many of the
adaptations
devised to fit the F110 into the TF30 sized engine bays of the F-14B/D
fighter. This engine would dramatically improve performance in all
flight regimes due to higher thrust, and given the calculated 7 year
payback time in maintenance and fuel burn costs projected for a USAF
F-111 fleet engine replacement (this project entered design but was
cancelled with the decision to retire the USAF F-111), it would almost
certainly pay for itself if performed during the 2000-2005 timescale,
even with a planned 2020 retirement date. The estimated NRE for the
F110
retrofit was around USD 15-25M. Another alternative would be the
P&W
F100-PW-232 series similar in size and performance to the F110 and an
interchangable option on the F-15E.
However, if we assume for the
purpose of argument that the F-111 is to be stretched well beyond 2020,
then the F100/F110 become much less attractive as F-15E and F-16
production will most likely wind down toward the end of this decade. As
a result, the number of F100s and F110s in service will start to
decline
past 2020 and support costs will increase.
Is there another choice? Perhaps
yes, this being the F119 family of engines which will be standard to
the
USAF F-22, JSF and the large number of USN, USMC and export JSFs. With
the F-16 class JSF planned to be built in F-16 like numbers, the F119
would be available in quantity and thus would be easy and cheap to
support in the post 2020 timescale, even if the basic engine is at this
time more expensive than the mature F110 and F100. In particular, the
F-22's F119-PW-100 version incurs a major cost penalty in the stealthy
TVC nozzle, and the V/STOL JSF119 variants in V/STOL adaptations. An
F119 variant using the F-22 fan and core, and CTOL JSF or PYBBN nozzles
would be cheaper than the specialised variants of the engine and thus
the target of any F-111 retrofit.
What is particularly attractive
about the F119 is that it is designed to be much cheaper to support
than
current generation engines. The commonly cited numbers are 60% the
parts
count of the F100-PW-200 and reliability/maintainability/supportability
80% better than the F100-PW-200, with around one half of the required
support equipment. The F100-PW-200 is a generation beyond the early
sixties TF30 series.
The F119-PW-100 is a much
simpler
engine, which uses titanium Integrally Bladed Rotor (IBR) or blisk
technology common to the commercial PW4000 for its three fan stages and
six compressor stages. Hollow wide chord shroudless low aspect ratio
fan
blades are used in the first stage, to improve efficiency, bird-strike
/
FOD tolerance and stall margin. The combustor walls use both convection
and film cooling. The low and high pressure spools are
counter-rotating,
to reduce gyro effects and improve efficiency. Both turbine stages are
cooled, unlike most older fighter engines, using convection and film
cooling techniques to accommodate the higher turbine inlet temperatures
seen in sustained supercruise. P&W claim a design requirement for
the F119-PW-100 was to build an engine capable of operating at much
higher temperatures than the F100 series, without a reduction in
operating life.
The F119-PW-100 uses a very
modern dual redundant Hamilton-Standard Full Authority Digital Engine
Control (FADEC), which controls fuel flow and actuators for the
variable
guide vanes in the fan and compressor. Software in the FADEC, in part
derived from the NASA Dryden HIDEC research project, runs a real-time
model of the engine to optimise performance, and is capable of
compensating for the loss of numerous engine sensors or actuators,
providing some fail-safe capability. The FADEC software is written in
ADA and likely to be hosted on PowerPC microprocessors, given the
obsolescence of the 68040 chips used in development FADECs (an
interesting side note is that the politically imposed delays to F-22
production have forced the repeated redesign of a large proportion of
the computer hardware in the aircraft, since many chips became
obsoleted
over this period). A capable diagnostic system is integrated. P&W
cite an average of 20 minutes to replace any of the 29 engine LRUs.
On maintainability and support
costs alone, the F119 is a gigantic leap beyond the F-111's highly
complex first generation TF30, with 3 fan stages, 6 low pressure
compressor stages, 7 high pressure compressor stages and 4 turbine
stages, all requiring a large logistical tail to support.
Other than maintainability, the
key attribute of the F119-PW-100 is that it is capable of sustained
supersonic cruise by use of a different operating cycle, advanced
materials technology such as diffusion bonded titanium, and a
significantly more effective internal cooling system in comparison with
current engines. Genuine supercruising engines can maintain high dry
thrust output at higher altitudes and Mach numbers, where conventional
engines cannot deliver the needed dry thrust to sustain supersonic
flight. Current technology demonstrations of the JSF119 using
supercooling techniques have seen turbines operated at temperatures
200 to 250 deg C higher than the F100 turbine.
The value of sustained
or long duration supercruise in combat operations cannot be
understated. It not only provides aircraft with a significant energy
advantage over hostile fighters, but effectively doubles productivity
and operational tempo in long range bomb trucking operations - a major
force structure issue with the new White Paper capability goals.
Supercruise is a roughly twofold force multiplier in its own right, a
fact reflected in the USAF push to field its new GSTF expeditionary
strike force built around two squadrons of supercruising F-22s, two
thirds or less the size of a reinforced conventional expeditionary
fighter wing..
Rated at around 26 klbf SL
static
dry and 36-40 klbf SL static afterburning thrust the F119 would
arguably
provide, even if derated for improved durability or limited due to
inlet
design or structural loads, much superior high altitude thrust even to
the latest F100/F110 family engines (the cited figures are 200% of the
dry thrust of an F100-PW-200, and 150% of the afterburning thrust).
Given that the F-22 should be well established in production by 2005,
availability would be constrained only by politics at the US end.
Available USAF and P&W
technical data for the F119-PW-100 indicates that this engine would fit
into the TF30 bay without significant structural modification, although
a proper engineering study is needed to prove this. The F119 engine is
claimed to be much lighter than the F100-PW-200, which itself is about
75% of the weight of the TF30. Therefore even with additional mounting
hardware, an inlet plug with a radar blocker as used in F/A-18E and
tailpipe extension plug with another radar blocker as used in the
F-22, the weight is very unlikely to exceed that of the TF30. Even with
a modest aft position of the new engine fan face, there may be
little ballasting change required for CoG adjustment, against the
current configuration.
Given that supersonic inlet
behaviour is too complex to easily analyse, it is unclear whether the
F-111C/G Triple Plow I and II inlet designs would provide adequate
massflow for the F119-PW-100 to develop full thrust across the whole
flight envelope.The F-22's fixed inlet design is sufficiently different
to preclude simple comparisons. Again, a proper engineering study is
needed to prove this. Given that the F119-PW-100 uses a capable FADEC,
there may be some scope to adapt the engine's behaviour to the F-111
inlet, and still yield acceptable installed performance even if the
installation is suboptimal against the F-22 inlet.
Adapting the F110 to replace the
F-14's TF30 required a 1.27 metre tailpipe plug, mounting adaptors and
an adaptor sleeve to match the inlet to the fan. Various accessories
had
to be relocated to fit properly. Clearly an adaptation of the existing
TF30 nozzle, or a new nozzle would be required for an F119/F-111 fit.
An obvious choice is the P&W
PYBBN nozzle design (trialled on the NASA TVC F-15), fitted in a
similar
manner to the nozzles on the stillborn F101 powered FB-111H proposal.
This nozzle is smaller in diameter than the TF30 nozzle shroud. Another
option may be a USAF Wright-Patterson EMDP devised adaptation of the
F100-PW-229 nozzle, originally planned for retrofit to the F-111F's
TF30-P-111 engine, but cancelled with the then impending F-111F
retirement.
Unlike the finicky sixties TF30,
modern fans like the F100/F110/F119 are much more tolerant of poor
quality inlet airflow since they are built from the outset for fixed
inlets, short inlet tunnels and high alpha flight regimes. So the fears
of some in Canberra that an engine retrofit would present the same
problems seen with the TF30 in 1964 are arguably unreasonable. Forty
years of engine technology evolution do indeed make a difference.
The basic aerodynamics of the
F-111 are particularly well suited to supersonic cruise, especially
with
the variable wing and inlet geometries which are not a feature of the
F-22 design, and the internal bomb bay which is a feature common to the
F-22 and JSF designs. The option of sweeping the wings fully aft to
72.5
degrees results in a significant reduction in supersonic drag, against
a
conventional fighter with a fixed sweep angle, indeed the F-16XL
supercruiser used a 70 degree sweep on its major inner wing planform.
The underpowered F-14A could match the supersonic speed of the F-15A
for
this very reason. The cancelled NATF, an F-22 derivative, used a
variable geometry wing configuration remarkably similar to the F-111,
perhaps not surprising given the involvement of GD Forth Worth in the
proposal.
The Implications of an F119-PW-100 Retrofit
For the purpose of argument, let
us consider the various implications of a hypothetical F-111S fitted
with a pair of F119-PW-100 variant engines derived from the F-22/JSF.
- The aircraft
could supercruise over large distances, thus almost doubling its
productivity per 24 hour cycle and almost doubling the resulting
operational tempo. A 4 hour sortie at 420 KTAS cruise becomes a 2-2.5
hour sortie with supercruising engines. A very long range 8-9 hour
strategic strike sortie becomes a tolerable 4.5-5 hour sortie,
sustainable without additional aircrew.
- Transiting at 45-50 kft and
Mach 1.5 class speeds, the F-111 becomes very difficult to catch by
most
interceptors, and only the very best SAMs would perform well under such
conditions, thereby collapsing the number of genuinely difficult threat
environments down to AWACS supported MiG-29/Su-27/30 and double digit
SAMs. Should an AESA radar upgrade be performed and the radar is given
the capability to jam centimetric band threats, then the risks from
forward quarter in-band threats such as interceptors and active radar
guided SAMs in high altitude supersonic penetration would be much
reduced.
- At low level, the engines
should permit sustained dry supersonic dash during penetration, with
all
of the advantages that confers in survivability, weapon toss range,
persistence and heat signatures. Therefore the existing low level
penetration tactics can be retained, in addition to new high altitude
penetration tactics.
- o With around 26 klb of
static
SL military dry thrust per engine, it is unlikely that afterburners
would be required for hot and heavy takeoffs, thus saving considerable
fuel. Indeed, given the experience to date in F-22 flight testing, the
afterburners would be used very infrequently. The saved fuel would
offset to some degree the higher dry SFC in supercruise.
- The F119 is significantly more
reliable and durable than the TF30, since it is two and one half
generations beyond the TF30 in technology and materials. This would
result in reduced support costs over time especially in critical
manpower. Commonality with the F-22 and JSF would offer important
economies if either is selected as a Hornet replacement. Even should
the
F119 be derated to further reduce support costs, it would almost
certainly provide ample performance.
- With a new technology engine
it may be feasible to adapt an existing Airframe Mounted Accessory
Drive
(AMAD) with new generators, hydraulic pumps and a Jet Fuel Starter
(JFS)
turbine. Replacing sixties technology accessories removes any long term
supportability issues, while also reducing ground support crew hours
required. Many modern AMAD packages include pumps for OBOGS and OBIGGS
(oxygen and nitrogen generator) systems, the inclusion of which would
reduce turnaround times, and improve damage tolerance, respectively.
While a turbine Auxiliary Power Unit (APU) driving an Air Turbine
Starter System (ATSS) on the AMAD might be the ideal solution, finding
a
location to mount an APU might prove to be difficult and a JFS based
scheme might be the only feasible approach.
- The rate of fatigue life
consumption would be very significantly reduced if a larger proportion
of operational time was spent at higher altitudes, against the current
regime of low level intensive operations, and medium level cruising.
This would be particularly the case if many sorties could be flown
wholly at 40 kft+ altitudes. Engine wear and tear incurred at low
altitudes, where particulates and water droplets are ingested, would
also be reduced.
- Should an AESA radar upgrade
be performed and the F-111's role be expanded to encompass long range
and long endurance interceptor tasks, then an F119 would provide the
performance for sustained long range supersonic dash intercepts against
Badgers, Bears and Backfires and thus confer the same footprint
coverage
advantage delivered by the F-22.
- If the F-111 is armed with an
internally carried GPS/inertial guided winged glidebomb, such as the
JDAM-ER currently in development by Boeing/HdH at Fisherman's Bend, a
high altitude standoff range of 80 NMI or much better becomes feasible
with a very cheap munition. This allows the aircraft to launch its
weapons from outside the envelope of almost every SAM in existence, and
makes an intercept by a fighter even more difficult. Even a basic
GBU-31
JDAM achieves a 20+ NMI glide range with a supersonic 45 kft launch
thus
defeating most older SAM systems.
- The ARDU F-111G was used as a
trial platform for USAF Small Diameter Bomb (SDB, formerly SSB/MMTD)
and
Smart Ejector Rack (SMER) supersonic test drops from the internal bay,
therefore some proportion of the testing required for the integration
of
these weapons has already been done. Therefore, the SDB family of
weapons become a future prospect for a relifed F-111.
- Given that the F-111 bomb bay
is deeper than that of the F-22, it is a safe conclusion that most if
not all of the new generation internal weapons being devised for the
F-22 would be suitable for internal carriage by the F-111. If follows
that a relifed F-111 could be progressively cleared over time to carry
those F-22 weapons which are considered useful to the RAAF, yielding
important interoperability and commonality benefits with the USAF.
- Adding judicious radar
signature reduction into the survivability equation, given internal
bomb
carriage, reaction times for SAM operators, AWACS and fighters would be
significantly degraded - supercruise alone would halve the reaction
time. Recent technological developments in applique laminates and inlet
signature reduction techniques arguably have the potential to bring the
F-111's forward quarter radar signature well below contemporary reduced
RCS production fighters.
- In supercruise, established
high power support jamming pods are not an option. A revival of the
EF-111A would be the only viable way to provide support jamming for a
supercruising fighter force. Provision of supercruising EF-111S
escort
jammers with then current jamming equipment would provide the ability
to
defeat all land based and naval SAM systems known to be in the region,
as well the A-50 AWACS.
- A supercruising F-111 could
keep up with an F-22 strike package, as well as an F-22 fighter escort.
This would much simplify operational planning, both for regional
operations and coalition operations with the USAF. Indeed, a
supercruising escort fighter will be penalised by a subsonic cruising
bomber, as the slowest aircraft in the package determines its transit
speed to target.
Are there any complexities to be
considered? Indeed there are, although they pale into insignificance
against the strategic gains to be had.
- As noted, the sixties
technology Triple Plow I/II inlet designs were optimised for variants
of
the low compression ratio TF30 with a massflow between 240-270 lb/s.
They may not allow the F119 to develop its full thrust, especially in
lower speed regimes of flight.
- Considerable flight testing
effort would be required to map out the new flight envelope of the
aircraft, and the Non Recurring Expenses in engineering the engine
retrofit could be higher than an F110 or F100 retrofit. Clever use of
computer simulations using CFD tools could alleviate costs in this
area.
- The much higher afterburning
thrust rating of the F119 engines may introduce higher fatigue loads in
some structural load bearing paths, which could impact fatigue life of
structural components, be they existing or newly built replacements.
Therefore structural reinforcement might be required in some aft
fuselage components, or the F119's FADEC may need software tweaks to
limit afterburning thrust to structurally acceptable levels.
- Sustained long duration
supercruise may impact the TBO of the engines, since they would be
operated at higher temperatures longer. Recent US reports indicate that
in accelerated durability tests an F119-PW-100 was run for 364 hours at
military or afterburning thrust ratings with only minor problems
uncovered, mainly in seals, which will be engineered out in production
engines. It should be noted that high tempo sustained long duration
supercruise sorties would predominate only during the first few days of
a high intensity conflict, while air superiority is being fought for.
Therefore, even an otherwise problematic TBO penalty may be tolerable.
Once an opponent's airfields and critical
command-control-communications
nodes are crippled, operations usually to high payload
bombardment
which even for a re-engined F-111 would be subsonic due to the need to
carry heavy loads of draggy external weapons. Weapons such as the
planned AGM-158 JASSM cruise missile are always carried externally on
subsonic profiles - although the return leg of a sortie may be
supercruised.
- The lower lift/drag ratio and
increased SFC at Mach 1.4-1.5 inevitably results in a higher hourly
fuel
burn in comparison with a subsonic cruise. Even with an 800-850 KTAS
cruise there may be some operating radius reduction should aerial
refuelling not be used.
- Supersonic trim drag may need
to be addressed, since it introduces some supercruise fuel burn penalty
if compensated for by stabilator deflection to produce an aft download.
Pumping fuel into the aft tank is one solution, used in some supersonic
aircraft, to the CoG aft and compensate for the aft in CoP.
The clever use of vortex lift over the gloves and wing to increase the
lift/drag ratio and the CoP forward, as done in the F-16XL, is
yet
another approach - this might involve reshaping the EW radomes at the
glove roots, or fitting vortex generating blades near this location.
Finally, the use of the PYBBN thrust vectoring nozzle would allow the
use of the F-22 technique, of tilting the nozzles slightly up to
generate a download on the tail, with stabilators in neutral position.
- Aft fuselage supersonic
boattail drag is frequently cited as a major problem in the F-111
aerodynamic design, often of mythical proportions. While the existing
aft fuselage drag may be acceptable, cleaning up this area could yield
a
useful return in supercruising range performance.
- If the F-111 is to cruise at
40+ kft, then full pressure suits such as that in the F-22 would be
required to defend against depressurisation. Since some USAF models,
such as the F-111D, had cockpit and ECS provisions for a full pressure
suit, the cost of such a modification may be very modest, especially if
AMARC hardware is cannibalised.
- Adaptations may be required
for avionic cooling since the air density is much lower at
stratospheric
altitudes. It is reasonable to speculate that the F119 would provide
for
ample ECS capacity. The well proven method of dumping heat from the ECS
into a fuselage fuel tank might be necessary, using a heat exchanger
and
Freon or similar working fluid coolant loop.
- No amount of radar signature
reduction would bring the F-111 into the class of the F-22 and JSF,
although it has the potential to outperform evolved teen series types
and Eurocanards.
- Full exploitation of the supercruising regime will require
the adoption of some new weapons, and clearing some existing weapons
for
internal carriage. Examples are the JDAM family of GPS guided bombs and
future glidebomb variants.
Evidently quite a few
engineering issues would have to be addressed to produce a
supercruising
F-111S variant. Even should such an installation deliver suboptimal
engine performance against the F-22, unless the hourly fuel burn is
appreciably higher than that of an F-22 at Mach 1.5 supercruise, it
would suffice to achieve the desired strategic aims of the retrofit,
especially in reliability and support costs.
In summary a retrofit of an
F119-PW-100 variant into the F-111 could yield some remarkably useful
gains both in capability and supportability.
Part 4 will explore force
structure issues arising from a relifed, supercruising F-111S/EF-111S
fleet.
The F-111C/G
is currently powered by either the TF30-PW-108 or -109, recently
retrofitted from USAF stocks. Candidate powerplants for a possible
future retrofit are the F110-GE-132, F100-PW-232 or later variants,
exploiting engineering work performed for a never implemented USAF
F-111
upgrade, and the supercruising F119-PW-100 engine, variants of which
power the new F-22 and JSF fighters. In terms of reliability and
support
costs, the F119 series would yield the best results (Pratt&Whitney,
General Electric).

The principal changes required to adapt the F119-PW-100 and PYBBN
nozzle to the F-111 would most likely be the insertion of a tailpipe
plug, an inlet adaptor, revised engine mounts, accessory position
changes, FADEC firmware changes to drive the Triple Plow I/II inlet
position and ballasting changes. As the fan section of the F119-PW-100
is slightly larger than the TF30 due to the vane controls, this engine
would either need to be mounted slightly lower, or a slightly bulged
panel used above the engine fan (Author/Pratt&Whitney).

The F-16XL was a successful adaptation of the established F-16 airframe
to a supercruising flight regime. Of particular interest is the cranked
arrow delta wing, the inboard section of which has a 70 degree sweep.
Vortices produced by the strakes produce not only supersonic cruise
regime lift, but also improve supersonic and high alpha manoeuvre
performance. The 70 degree inboard sweep significantly reduces drag in
supercruise. An F-111 with wings swept to 72.5 degrees would enjoy a
similar advantage in supersonic drag, unlike fighters with a fixed
sweep
wing (NASA).

Looking much like a cross between an F-22 and F-111, the LM/GD/Boeing
Naval Advanced Tactical Fighter (NATF) or navalised F-22 was to have
been a supercruising fighter bomber for US Navy carrier operations.
Intended as an F-14 replacement, this aircraft program was cancelled
due
to USN budget reductions in the early nineties and the F/A-18E/F was
developed to plug the resulting force structure gap. The configuration
of this aircraft's variable geometry wing and stabilators bears a
remarkable similarity to the F-111, perhaps not surprising given its
Fort Worth heritage (RAAF, Lockheed-Martin).

The potential performance benefits of fitting a F119-PW-100 derivative
to the F-111 are graphically illustrated by this diagram. At low level,
this powerplant could potentially allow the F-111 to deliver
performance
in dry thrust ratings similar to existing full afterburning
performance.
Should the existing aft fuselage structure be unable to cope with such
loads, the cheapest strategy is to modify the FADEC OFPs to limit
afterburning thrust to known safe levels (Author).

A
supercruising F-111S variant would employ a variant of the F-22's
F119-PW-100 series engine, adapted to fit the F-111 airframe. A new
engine would provide the opportunity to fit an Airframe Mounted
Accessory Drive (AMAD) and a Jet Fuel Starter system, to reduce
dependency upon ground facilities. With variable geometry inlets and
wing, the F-111 is one of the very few operational types which could
aerodynamically exploit the capabilities of the supercruising F119
engine. Only internal, semiconformal or low drag external stores would
be used (Author).
The key to
the stunning performance advantage of the F-22 over all competitors is
the Pratt & Whitney F119-PW-100 powerplant. This engine was
designed
from the outset to operate at much higher temperatures than established
fighter engines, and uses substantial amounts of titanium in addition
to
a much more effective internal cooling system, compared to its
predecessors. The engine incorporates blisk technology and an
advanced
FADEC, capable of optimising performance for any given flight regime
(P&W).

The first ever integrated
digital engine control system, a forerunner to the modern FADEC, was
developed and trialled by NASA Dryden on this USAF F-111E during the
1970s. This system included control laws for the inlet spike,
integrated
with the control of key engine parameters, such as nozzle area. This
research base could arguably provide for flight tested spike/throat and
nozzle control laws reusable in the integration of a new engine on the
F-111. The DEEC and HIDEC programs which followed the IPCS, using the
F-15/F100, created the foundation for the sophisticated self tuning
control laws used in the F119 and growth variants of the F100/F110
series (NASA).
|
Part
4 Alternate Force Structures
The
preceding three parts of this series explored issues in F-111 life
extension into the 2030-2040 timescale, and the implications of a
retrofit with the supercruising F119 powerplant common to the F-22
Raptor. This final part explores force structure issues which would
arise from a relifed supercruising F-111S fleet.
Force Structure Implications
The retention of a
comprehensively upgraded F-111S would necessarily change the complete
rationale of the AIR 6000 project, which would become a program to
primarily replace the F/A-18A with a better air superiority fighter,
and
plug capability areas not addressed by the F-111S.
Australia's strategic position
has altered somewhat as a result of the 11th September WTC attack.
India
has firmly aligned itself with the West, while China's track record of
previously supporting Pakistan and Iran with military aid does little
to
alter its position in the longer term strategic picture.
With the prospect of a drawn out
coalition campaign by the West which is apt to involve ongoing air
campaigns against states sponsoring terrorist activities, the most
valuable asset US allies can provide are bombers with respectable
combat
radius. Runway access will be an ongoing issue for Infinite Justice,
this being implicit to the geography and politics of the campaign.
It is likely that any
significant
contribution by Australia to this campaign will alter all of the basic
funding assumptions for AIR 6000 - less money is likely to be available
at the end of this decade. This in its own right strengthens the case
for F-111 life extension. The F-111 is an asset well suited to the
coming campaigns by virtue of its combat radius, load carrying ability
and accuracy, and its retention provides the RAAF with an opportunity
to
acquire a decent F/A-18 replacement despite the likelihood of funding
difficulties downstream.
If the F-111 fleet is to be
committed at some stage to the Infinite Justice campaign or follow-on
operations, putting a useful number of aircraft into a distant theatre
will require that the RAAF acquire further F-111s from AMARC. This is
to
provide a large enough pool of aircraft to cover depot level
maintenance
and BUP effort, as well as providing enough aircraft at Amberley to
sustain the training effort required to support rotations of aircrew in
theatre. The aircraft which could be most quickly brought into service
are 12 of the remaining 15 F-111Gs, with 24 or more additional F-111F
Pave Tack capable airframes almost certainly a sound investment. The
F-111F would require some further infrastructure to support its
AUP-like
but unique Pacer Strike bomb nav system, which was fitted to about 50%
of the F-111F fleet before its retirement.
At the time of writing it is
unclear what path the government intends to pursue in the US-led
campaign. Should it opt to send the F-111 to war, then it is very
likely
that it will have to invest in additional airframes for the commitment
to be sustainable yet credible in numbers.
Regardless of the unknowable
immediate future, it is well worth exploring the force structure issues
surrounding the possibility of a post AIR 6000 model incorporating an
evolved F-111.

This evolved F-111 would have
a
respectable capability as an air defence interceptor armed with the
AMRAAM or follow-on missiles. With high resolution attack radar modes
the aircraft could perform strategic strike, battlefield interdiction,
close air support and maritime strike, under any weather conditions.
With radar back end provisions, this aircraft could supplement the
Global Hawk as a radar reconnaissance asset. With a supercruise
capability it could match the transit speed of the F-22.
In practical terms, the evolved
supercruising F-111 becomes a long range / long endurance multirole
combat aircraft, with a limited capability to penetrate heavy defences
unescorted, and lacking the agility to contest top tier air superiority
fighters.
With the exception of the
highest
risk air superiority and deep penetration strike roles, the evolved
supercruising F-111 outperforms all contenders but the F-22.
Retention of the F-111 well past
2020 inevitably results in a two type force structure, rather than the
single type force structure which is the holy grail of many a force
structuring debate. The remaining question in resolving AIR 6000
becomes
which fighter to replace the F/A-18A with and in what numbers?
The flexibility and versatility
of the multirole evolved supercruising F-111 in turn leads to the
question of whether the hypothetical future force structure,
incorporating F-111s, should be bound to the current F-111 force size.
As boneyard F-111s are a very cheap commodity, there are no fundamental
obstacles to having an arbitrary number of multirole evolved
supercruising F-111s in a force structure mix with another fighter.
The existing RAAF force
structure
is in many respects an arbitary result of incremental evolution. Two
squadrons of F-111C/G comprising 34 aircraft and four squadrons of
F/A-18A comprising 72 aircraft, with the F-111 component dedicated to
strike roles and the F/A-18A component performing OCA/DCA and
supplementing the strike capabilities of the F-111 component.
Figure
1 illustrates a range of force structure models, based upon a mix
of the evolved F-111 and F-22, and the starting assumption that the
White Paper constraint of a constant number of 100 fighters is
observed.
The F-22 would perform the most demanding high risk air superiority and
deep penetration strike roles, and it would escort the evolved F-111 as
required. The choice of the F-22 is not arbitrary: it provides engine
commonality with the evolved F-111, and it is compatible in transit and
penetration speeds. It is also the only fighter with the size to
provide
for safe diversion to the Cocos Islands, in the event of an AAR failure
during an escort sortie to the outer bounds of the White Paper
capability goal.
The light model would be a
simple one-for-one F/A-18A replacement by the F-22, complemented by the
existing force size of two evolved F-111 squadrons. It would provide a
highly effective capability to penetrate heavily defended airspace and
overwhelm opposing air defences, but is also the most expensive due to
the large fraction of F-22s, and it will demand the most supporting AAR
capability. Aircrew demands are no different than the current model. We
assume the current F-22A flyaway cost of USD 84M will hold. Given that
the ultimate number of USAF F-22s could vary between ~ 295 and 750
aircraft, the flyaway cost could vary considerably. Insertion of
cheaper
JSF generation technology into the F-22 could significantly alter the
cost of later build aircraft.
The balanced model has a 50/50
split between the F-22 and evolved F-111, thus it is cheaper than the
light model in initial acquisition outlays and supporting AAR
resources, at the expense of its capability to defeat a very strong
opponent. With 54 x F-22s it is similar in fighter strength to the
USAF's GSTF AEF model which employs 48 x F-22 and 12 x B-2. With 54 x
F-111 it has a bombload tonnage capacity 35\% greater than the GSTF B-2
force element, but with a lesser ability to penetrate heavily defended
airspace due to the non-stealthy evolved F-111. In summary this model
trades away some survivability but slightly exceeds the firepower of
the
USAF GSTF AEF model. Aircrew demands are up by a squadron sized
contingent of F-111 navigators.
The heavy model has 2
squadrons
of F-22s for air dominance and deep penetration strike in heavily
defended environments, and 4 squadrons of evolved F-111 for strike and
bomber / ALCM / SLCM interception. This model is the cheapest in
initial
acquisition outlays and supporting AAR resources needed, but is weakest
in its ability to penetrate heavily defended airspace due to the
smallest fraction of F-22s. It does however offer the strongest
capability to deliver bombload tonnage of all three models. The cost
advantages in the lower F-22 fraction will be offset by the need for
two
squadron sized contingents of F-111 navigators, which will increase the
outlay for aircrew by a non-trivial margin, especially over the longer
term.

If we set aircrew numbers to be
the bounding factor in force structure size, refer Figure 2, then for
every additional squadron of the evolved F-111, we must give away
something to balance out the aircrew numbers. In this model it is a
squadron of F-22s for every additional squadron of the evolved F-111.
Again, this yields a heavy, (not quite) balanced and a light
force
structure model. The light model remains as is, the balanced model
is 1/3 weaker in F-22 strength with the inevitable consequences which
flow from that, and the heavy model arguably falls below critical
mass
in air superiority assets with a single F-22 squadron.
In practical terms it would
appear that three viable models exist:
- 54 x F-22 and 54 x F-111 -
balanced with a constant force size.
- 36 x F-22 and 72 x F-111 -
heavy with a constant force size.
- 36 x F-22 and 54 x F-111 - balanced with constant aircrew
numbers.
The (1) model is by far the most
lethal and survivable, but incurs cost penalties in having three F-22
squadrons and an additional squadron sized contingent of F-111
navigators. The (2) model with two F-22 squadrons loses some lethality
and survivability, but incurs lower initial acquisition outlays with
yet
higher aircrew costs. The (3) model is neutral in terms of aircrew
numbers against the nominal existing force structure, but loses 1/3 of
the capability conferred by the F-22 component.
In terms of lethality all of the
three viable models far exceed the capabilities of the existing RAAF
force structure. All three models meet or exceed the White Paper strike
capability goals, and provide a substantial number of counter air
assets
to meet the airspace control capability goal.
If we assume that adequate AAR
resources are available, then extending the RAAF's existing strike
capability to the outer bounds defined by the White Paper capability
goals would require nominally 34 evolved F-111s and enough F-22 escorts
to defend these F-111s. If we assume a ratio of two escorts to four
bombers, this yields a minimum of one squadron of 18 x F-22s. However,
in wartime the air superiority force cannot be wholly committed to long
range escorts without exposing the Arc of Vulnerability between the
Gascoyne and NT to potential attack. Making the reasonable assumption
that a single F-22, by virtue of supercruise and missile payload, can
perform the work of four F/A-18As, then a single squadron of 18 x F-22
would arguably provide a sufficient number of aircraft to provide
defensive coverage of the most important assets within the Arc of
Vulnerability.

This yields a basic force
structure composition of 36 x F-22 and 36 (34) x F-111 aircraft, with
no
reserves, no support jammers and no allowance for F-111s in depot for
overhauls or upgrades.
If we assume 12 x EF-111 support
jammers and 6 x F-111 to cover for aircraft in the depot, the total
F-111 component is then 54 aircraft. This is indeed the same basic
composition as the (3), or balanced with constant aircrew numbers
model discussed previously.
Given the stated assumptions,
the
36 x F-22 + 54 x F-111/EF-111 force structure model provides an
optimum,
as it retains the current nominal number of aircrew, extends the
current
nominal F-111 strike capability to twice the existing combat radius,
allows for support jammers, and provides enough F-22s to both escort
the
strike force and maintain a minimal continental air defence umbrella.
What funding would be required
to
field this force structure? A good order of magnitude metric is to look
at available flyaway costs. The current F-22 flyaway cost is stated to
be USD 84M per unit - the FMS cost will differ by very little. A
purchase of 36 x F-22 would require of the order of USD 3B. For
comparison, the flyaway cost of 100 current non-stealthy multirole
fighters would be of the order of USD 5.5B. If we make the assumption
that the optimum F-22 + F-111 mix should cost no more than a block
replacement with 100 current non-stealthy multirole fighters, then USD
2.5B would be available for upgrades and the acquisition of additional
F-111s and EF-111s. Per F-111, on average this yields of the order of
USD 46M available for upgrades including the F119 retrofit.
Clearly a more exact costing
model would be required, incorporating the costs of supporting
infrastructure and facilities, in order to reach more definitive
conclusions. However, it is clear that a mixed F-22 + F-111 force
structure is credible alternative to the conventional single type
models
frequently discussed in this context.
Specialised Roles: Reconnaissance
Strategic and tactical
reconnaissance capability to support RAAF strike operations is a long
standing weakness in the ADF's force structure. This capability can be
addressed in a number of ways, using oblique optical camera and
synthetic aperture radar technology carried by manned aircraft or UAVs.
Indeed, UAVs such as the now planned RQ-4A Global Hawk can provide
exceptional capabilities in terms of range/endurance and the ability to
transfer data in real time.
While it is fashionable to
portray the Global Hawk as a panacea, odds are the earliest the ADF
might see production Global Hawks is later this decade or early in the
next, especially with early production likely to be absorbed by USAF
operational forces. By the same token there will be situations where a
Global Hawk may not provide the response time or survivability required
due to its slow subsonic cruise profile (eg Iraq has recently taken to
firing SAMs at USAF U-2s).
Whether we consider near term
needs for reconnaissance or high threat situations, there is much to
be said for equipping some proportion of the F-111 fleet with very high
resolution synthetic aperture radars and supporting high speed digital
recorders.
If the F-111C/G were to receive
a
radar upgrade using AESA technology, then this opens up an opportunity
to fit some of these radars with off-the-shelf very high resolution
synthetic aperture imaging capability, available for the APG-79 and
APG-80, and digital recorders for reconnaissance capability. The
incremental cost in doing so is of the order of USD 250-500k per
aircraft. Such a capability would not be a substitute for a Global Hawk
or similar UAV, but rather a stop gap measure and later supplement for
situations where UAVs are less than the ideal solution. Since it is an
internal addition to the radar, it is compatible over the longer term
with any supercruising engine upgrade which might be performed, unlike
external radar pods. A similar argument can be applied to a LOROP
camera
pod, should it be adapted to stow on a Pave Tack cradle.
Specialised Roles: Support Jamming
Support jamming, as noted last
year by AM Errol McCormick, is one of the remaining big holes in the
ADF
force structure and would be a potent tool used in the support of
strike
packages penetrating airspace defended by AWACS, while providing an
excellent adversary training capability for the Wedgetail force and the
RAN. Its importance cannot be understated, the US provides supporting
tacjammers to cover even the stealthy B-2 and F-117A.
An earlier analysis proposed the
revival of several mothballed USAF EF-111A aircraft, fitted with an
updated ALQ-99E tactical jamming package (refer
http://F-111.net/CarloKopp/). The arguments for this capability remain
not only valid, with A-50 AWACS and S-300PMU/300V series SAM systems
now
proliferating in the region the case is now stronger than ever before.
A
high power jamming capability against the A-50 or S-300 could nullify
much of the advantage offered by these systems, as well as defeating
the
very many modern naval SAMs proliferating across the region. The EA-6B
Prowler was a central component in the USN's Cold War blue water
naval
strategy, providing potent offensive and defensive capabilities to US
naval forces. During the 1999 Serbian campaign, the EA-6B Prowler was
considered a go/no-go item for all strike packages. With the trend to
upgrade older Soviet SAM and radar systems with modern digital
electronics, and the adoption of shoot and scoot or radiate only
when
shooting SAM tactics, tacjammers are yet again in the forefront of
defence penetration technique. The ongoing needs of the Infinite
Justice campaign are apt to see a strong demand for this capability.
In the ADF context,
where the F/RF-111C/G is the primary maritime and land strike asset,
the
EF-111A would provide equivalent capabilities to the USN Prowler fleet
in maritime strike, maritime cruise missile defence of SAGs and
counter-air/strategic land strike. It is therefore a very flexible
asset, which expands the capabilities of the ADF in many roles, much
more so than extra submarines might. As the EF-111A matches the speed
and radius performance of the F-111, and shares common systems and
engines, it is a natural fit for the role. Its capacity to later
accommodate a supercruising profile also makes it the only design which
fits with an F-111/F-22 based force structure - a podded tacjamming
system cannot be efficiently supercruised.
The key cost structure obstacle
to date in reviving the EF-111A tacjammer has been the need to maintain
compatibility between the defensive EW package and the ALQ-99 Tactical
Jamming System (TJS). Without modification of the defensive EW package,
problems arise with mutual interference between the jammers. Working
around this incurs an ongoing expense requalifying modifications with
every larger incremental upgrade of either system. With the impending
demise of the F-111's specialised ALR-62/ALQ-94/ALQ-139 defensive
package, and its extensively modified EF-111A variant, costly
integration would need to be done on whatever replacements are chosen
for the RAAF. This obstacle exists even for a podded tacjamming
solution, on any fighter, which also may see difficulties with jammer
spillover into receivers.
Technological progress has
however produced an alternate path. The latest USN ALQ-99 variants have
the upper frequency band coverage and flexibility to subsume the
functions of a tacjammer's defensive RWR and jammers. Therefore, the
need to carry a defensive EW package on a tacjammer is in the process
of
becoming an artifact of EW history. The consequence of this is that the
cost burdens of integrating a defensive RWR and jammers, and
maintaining
compatibility, will vanish in coming years, much altering the
operational economics of a tacjamming capability. The unique defensive
EW equipment devolves down to expendables, IR jammers and Missile
Approach Warning Systems (MAWS). Operating a tacjammer using an ALQ-99
variant thus becomes cheaper, both in upfront costs and ongoing costs.
To introduce a support jamming
capability a suitable number of EF-111A aircraft would need to be
recovered from AMARC, and eventually equipped with a repackaged variant
of the latest ALQ-99J TJS to be used by the USN on the EA-6B Prowler,
the planned F/A-18G Growler and proposed F-15G tacjammer/Weasel
variant.
Replacing the existing ALQ-99E
in
the EF-111A will be required at some stage, regardless of economics,
since will become unsupportable, with many EF-111A/ALQ-99E systems
cannibalised to keep older configuration EA-6B Prowlers operational.
The
comprehensive USAF EF-111A ALQ-99E System Improvement Program (SIP) was
cancelled, limiting jamming modes and available upper band coverage as
the new Digital-Based Exciter (DBE), upper band jammers and
software/computer upgrade were never fitted.
The latest USN EA-6B ICAP III
ALQ-99 variant is to enter fleet squadrons in Q2 2005. It uses the new
digital Universal Exciter Upgrade (UEU) unit, progressively evolved
from
the design developed for the cancelled EF-111A DBE, the new LR-700
receiver package which replaces the existing ALQ-99 receivers, an
upgraded AYK-14 computer, new RISC/VME computers, and new low and high
band jammers in addition to the new AN/USQ-113(V3) Radio
Countermeasures
Set for jamming communications. An additional feature is the Improved
Data Modem (IDM) for datalinking to other platforms and MIDS
provisions.
The system has growth potential to perform electronic reconnaissance.
The Litton LR-700 receiver
package is of particular interest. It evolved from the LR-500 Precision
Direction Finding System (PDFS) trialed on the USAF F-15, and the
manufacturer claims it can provide precision passive radar threat
detection, identification, precision geolocation, and jammer control.
This places the LR-700 much in the category of an Emitter Location
System (ELS) used on a Weasel, rather than an established jammer System
Integration Receiver, allowing range-known mode HARM shots.
The mothballed USAF EF-111As
have
already been upgraded to the USAF AMP/DFCS configuration, making the
basic systems including radar largely compatible with the RAAF's
F-111Gs, and were fitted with the TF30-P-109 common to the F-111C/G.
FB-111A wingtip extensions and heavy duty undercarriage would be a
simple retrofit. This would repeat the RAAF's earlier conversion of
F-111As to F-111C configuration and would bring the aircraft to an
EF-111C standard.
The basic systems modification
to
the EF-111A would be the removal of the legacy ALQ-99E and its
replacement with the new ICAP III system, including cockpit displays
and
controls, the removal of the current ALR-62/ALQ-137 variants without
replacement, installation of the ALE-47 dispenser, and the possible
integration of MAWS in the tailbooms and glove EW bays, using types
selected for the upcoming F-111C/G EW upgrade. Integration effort is
thus minimised.
The EF-111A would then be
subjected to the same progressive airframe relifing, radar, avionic and
propulsion upgrades applied to the remainder of the RAAF F-111 fleet,
if
required eventually bringing them to a supercruising EF-111S
configuration.
This approach is clean, limits
risk to an ALQ-99 ICAP III jammer upgrade, and exploits the US
taxpayer's considerable investment into the development of ICAP-III and
the integration of the ALQ-99E into the EF-111A airframe.
Should the ADF make a commitment
to F-111 retention beyond 2020, then the EF-111A is the most practical
platform for deploying a high power jamming capability. This is not
only
due to its performance and range, but the large integration design
investment previously made into the USAF EF-111A.
Nothing is lost if Defence were
to acquire e.g. twelve mothballed EF-111A aircraft from AMARC within
the
near future. In the current ALQ-99E configuration these could provide a
training and limited operational electronic combat capability. A
decision on performing an ICAP III and engine upgrade would best be
done
after the DSTO F-111 SOP findings are published in 2003-2004, in the
context of AIR 6000. Twelve extra sets of spare parts for the F-111C/G
fleet are the minimal return on investment.
The deployment of the EF-111A
would plug a long standing hole in the ADF force structure at a lower
cost to any new build jammer aircraft, without the long term
performance
constraints imposed by an external jammer pod installation common to
all
of these types.
Conclusions
The basic conclusion to be drawn
is that a hypothetical supercruise capable F-111 propulsion package
would completely transform the F-111's performance and break many of
the
survivability assumptions valid for the current configuration of the
aircraft. The aircraft's operational productivity would be roughly
doubled, thereby doubling the return on every bit of expediture on the
aircraft. For all practical purposes, re-engining the 34 F-111C/G fleet
with F119s would yield the current strike capability at twice the
combat
radius of the existing force, with AAR support, thereby satisfying the
White Paper capability goals without having to double the F-111 fleet
size.
Productivity gains aside, even a
supercruising F-111 would require some fighter escort in an Su-27/30 +
AWACS environment, and this would reduce the payoff, even if a lesser
number of escorts is needed. Should that escort be the F-22, then its
ability to perform the deep penetration F-117A low payload precision
strike role by virtue of its stealth would allow it to assume the
highest risk component of the F-111's many roles. By shifting the
highest risk roles on to the F-22, the survivability issues driving
F-111 replacement arguments are in turn much weakened.

As the basic F-111
airframe is a solid basic platform for trucking bombs, cruise missiles
(e.g. planned AIR 5418 JASSM), air-air missiles and high power jammers,
it would simplify future force structuring by assuming many specialist
roles that might otherwise require a dedicated aircraft type. The
aerodynamic potential to accommodate a sustained supersonic flight
profile in a manner not available to any other type but the F-22 is a
factor which should not be dismissed lightly. Of all basic airframes
which might be available to the RAAF as supplements to a possible F-22
buy, only the F-111 has the aerodynamic optimisation for reasonably
efficient sustained supersonic flight and the internal weapons bay to
suit this regime of flight.
Retrofitting the F-111 with the
F119 raises intriguing tactical, operational and strategic
possibilities, but whether such an upgrade should be pursued depends on
factors which are yet to be firmly established - structural life
extension and F119 retrofit costs. Or the order of USD 50M could be
spent on evolving the F-111, without costs exceeding flyaway costs of
non-stealthy fighters, yet retaining the existing infrastructure
investment.
Importantly, an F-111 upgrade
using F-22/JSF generation technology such as the F119 will go obsolete
much later than an | |